Highly Automated Turbine Engine Cleaning Production Line with Flexible Customized Process Design and Environment-friendly Sealed Safety Treatment
Product Details
| Transport Mechanism: | Three-axis Overhead Bridge Automatic | Process Lines: | 1 To 3 Parallel |
|---|---|---|---|
| Material Compatibility: | Nickel-based Superalloys, Titanium Alloys, Single-crystal Blades, Turbine Disks, Combustion Chambers | Process Stations: | Degreasing, Multi-stage Spraying, Sealed Coating Stripping, Vacuum Drying |
| Exhaust Design: | Fully Sealed Negative-pressure Air | Chemical Recycling Rate: | Over 75% |
Product Description
Integrated control features ensuring thorough inspection after turbine engine cleaning with comprehensive automation and precision engineering.
Equipped with a three-axis overhead bridge automatic transport mechanism for precise positioning in longitudinal, transverse and lifting directions. Supports parallel processing of multiple batches across cleaning and stripping procedures with breakpoint resume capability.
- Closed-loop control of temperature, chemical concentration, spraying pressure and duration
- Eliminates manual operational errors
- Enables unattended running
Configurable with 1 to 3 parallel process lines made of anti-corrosion stainless steel and special anti-erosion materials.
- Compatible with nickel-based superalloys, titanium alloys, single-crystal blades, turbine disks, and combustion chambers
- Integrated degreasing, multi-stage spraying, sealed coating stripping and vacuum drying stations
- Modular compact structure for factory pre-assembly and quick on-site installation
Fully sealed negative-pressure air exhaust design with patented waste gas treatment system.
- Prevents leakage of corrosive gas
- Improves operational safety and reduces ventilation energy consumption
- Compatible with wastewater treatment and chemical recycling facilities
- Meets stringent global environmental regulations
Self-developed industrial control system permanently records all process parameters, batch information and operator data. Fully complies with NADCAP, EN9100, ISO14001 and other mainstream certification requirements.
Only 1-2 operators required per production line, reducing labor costs by over 60%. Circulating filtration system achieves over 75% chemical recycling rate. Shortens overhaul cycle by 30%-45%.
One-stop solutions covering workshop layout, process design, equipment manufacturing, commissioning, training, and after-sales maintenance with global service network support.
Precision-controlled processes remove coatings and deposits without causing microcracks or surface stress damage. Vacuum drying eliminates residual moisture to prevent corrosion and extend service life.
Widely applied in aviation, power generation and defense MRO sectors with hundreds of successful global projects and proven technical performance.
Key equipment structures, intelligent handling systems, environmental protection units and process traceability control software are all independently developed, supporting private customized process deployment.
Reserved standard interfaces allow seamless integration with non-destructive testing (NDT), plasma spraying and electroplating repair stations for future capacity expansion and diversified maintenance business development.
Product Highlights
Automated turbine engine cleaning line with intelligent conveying, flexible process design, and sealed safety system. Reduces labor by 60%, cuts cycle time 30-45%, and meets NADCAP/EN9100 standards. Independently developed for custom MRO solutions.
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